Thursday, 29 April 2021

M.P.P.T CHARGER CONTROLLER. VERSION 3.0.2

 Please note that this design is not a student project, and no file(s) will be release on freebies

Phone/ Whatsapp/ Imo/ Telegram : +2348123206299
Email: acecct.18f4550@gmail.com
copyright @ T9 LEGENDARY RELIABILITY DESIGNS.

File A: (450 usd)
1). Circuit diagram
2). Proteus file
3). Hex file with your company name 
4). Inductor calculation
5). Capacitor calculation
6). Mosfet calculation 
7). Settings & Setup video.
8). BOM

File B: (1250 usd)
1). Circuit diagram
2). Proteus file
3). Source code with compiler (Code written in Clang.)
4). Inductor calculation
5). Capacitor calculation
6). Mosfet calculation 
7). Settings & Setup video.
8). BOM


Specification:
1.   Increases PV Array Output by up to 30%
2.   Advanced Continuous Maximum Power Point Tracking
3.   Full Power Output in Ambient Temperatures up to 104°F (40°C)
4.   Battery Voltages from 12 VDC to 48 VDC
5.   Programmable Auxiliary Control Output
6.   Built-in 7 days of Data Logging
7.   Over-voltage / Lightning protection
8.   Short Circuit and Over load protection
9.   Synchronous operation with high and low side MOSFETS for better buck converter efficiency
10. Setup button (up , enter, down) for system parameter and voltage/current adjustment.

TECHNICAL SPECIFICATIONS:
Battery Voltages :  Self adaptation battery voltage sensing  
Parameters settings: Absorb and Float Voltage (selectable via field programming at start-up)
PV Open Circuit Voltage(VOC): 150 VDC absolute maximum coldest conditions
Max. current : 60A/80A/100A
Data Logging: Last 7 days of Operation - Peak Watts, Amps, Solar Array Voltage,
                        Max Battery Voltage, Min Battery Voltage and Absorb for each day,
                        Accumulated Amp Hours, and kW Hours of production

Use this link to order for : 60A MPPT 12/24/48V  ,  80A MPPT 12/24/48V
Add me up on Whatsapp : +2348123206299



fig.1: 60A 12/24/48V M.P.P.T Charge Controller A



fig.2: 60A 12/24/48V M.P.P.T Charge Controller B



fig.3: Complete tested M.P.P.T board



fig. 4. M..P.P.T P.C.B




Testing and Setup





Tuesday, 29 October 2019

NEW DSP SINEWAVE INVERTER (VERSION 4.3) WITH SOLAR INPUT

NEW DSP SINEWAVE INVERTER (VERSION 4.3)


NOTICE:
Please note that this design is not a student project, and no file(s) will be release on freebies
Phone/ Whatsapp/ Imo/ Telegram : +2348123206299
Email: acecct.18f4550@gmail.com
copyright @ T9 LEGENDARY RELIABILITY DESIGNS.

Technology transfer
---------------------------------
File A: (200 USD)
circuit diagram, pcb in  proteus format, customize hex file with your company name , transformer calculation, mosfet calculation and setup video.

File B: (150 USD)
circuit diagram, pcb in PDF format, hex file , transformer calculation, mosfet calculation and setup video.



Specification:
VOLTAGE LIMITS (INVERTER MODE) :
    Mains A.C. Lower Voltage Limit :110+ 5V Lower Recovery Voltage :120+ 5V
    Mains A.C. Higher Voltage Limit : 275+ 5V Higher Recovery Voltage : 265+ 5V
    Output Voltage in Inverter Mode : 210V+5%

VOLTAGE LIMITS (UPS MODE) :
    Mains A.C. Lower Voltage Limit :180+ 5V Lower Recovery Voltage : 190+ 5V
    Mains A.C. Higher Voltage Limit : 255+ 5V Higher Recovery Voltage : 245+ 5V

 Output Frequency :
   Main Output Frequency : Same as Input Inverter, Output Frequency : 50.0+0.3Hz

CHARGER:
   DSP controlled 3 MODE CHARGING  with Soft Start

TECHNOLOGY :
    Processor: DSP
    Conversion: Full H bridge
    Switching: 20 Khz Modulation
    Charging: Dynamic five stage charger to decrease charging time and increase battery life
PROTECTIONS:
Battery voltage
Inverter output voltage
Percentage of load
Mains voltage
Changer on/off
Solar charging /mains charging
Inverter standby on/off
UPS mode / inverter mode
Phase input output reverse : whether mains is connected to inverter output
Neutral and phase reverse : whether neutral and phase is connected reverse
Overload
Short circuit
Overload trip
Heavy load trip
Short circuit trip 




CIRCUIT DIAGRAM


PROTEUS DESIGN



NEW DSP FILE 


4X4X8 NEW DSP SINEWAVE BOARD ON HOME MADE PCB


SINGLE DSP BOARD



 16X2 LCD / 16X4 LCD / 20X4 LCD


GREEN BOARD A




GREEN BOARD SIDE VIEW


TOP VIEW


BACK VIEW 

Dsp empty board @ 2500 naira
Mosfet power bank empty board @ 2500 naira
Empty dsp microcontroller @ 2300 naira
Programmed  dsp microcontroller @  2800 naira

To purchase new dsp green inverter panel (empty & complete)
Call- 08123206299, 08134573457

 If you have any question, feel free to comment on this post.... acecct.18f4550@gmail.com OR whatsapp me on :  +2348123206299

 YOUTUBE: https://youtu.be/3InTBL8trHo

Sunday, 20 January 2019

HIGH FREQUENCY INVERTER 12VDC - 320VDC - 220VAC

HIGH FREQUENCY INVERTER  12VDC - 320VDC - 220VAC 

Please note that this design is not for beginner, and no file(s) will be release on freebies
Phone/ Whatsapp/ Imo/ Telegram : +2348123206299
Email: acecct.18f4550@gmail.com
copyright @ T9 LEGENDARY RELIABILITY DESIGNS.

100 usd
circuit diagram, proteus file, sg3525 res and cap calculator, ferrite transformer turns calculation , magnetic core software and setup video.

This power inverter is designed for 12v DC 800 watt, strive to 1000 watt output with the following features

1.) Reverse power protection applied switching tube to do anti-reverse protection;
2.) Applied LM324 for pre-amp over-current (short circuit) protection and low battery short down;
3.) Power-amp over-current and short circuit protection applied lock protection using current transformer  isolated. After protection motion, we need to press the switch again to restart the device;
4.) Including 5 seconds shut down function (to protect personal safety, duration adjustable); Single silicon/mixer, dual adjustment;
5.) Mature circuit, reasonable circuit designing, good consistency, component neatly symmetrical,elegant
appearance.

 As shown below:

First test video: https://www.youtube.com/watch?v=XA6i-Yj9als
Short circuit and overload test: https://www.youtube.com/watch?v=bEp-Jgah-UQ
Finished inverter test : https://www.youtube.com/watch?v=au4jZ5cZctw



Magnetic core software


Proteus file












Monday, 31 December 2018

MPPT SOLAR CHARGE CONTROLLER

NOTICE:
Please note that this design is not a student project, and no file(s) will be release on freebies
Phone/ Whatsapp/ Imo/ Telegram : +2348123206299
Email: acecct.18f4550@gmail.com
copyright @ T9 LEGENDARY RELIABILITY DESIGNS.

File A: (220 usd)
circuit diagram, proteus file, hex file with your company name , inductor calculation, capacitor calculation, mosfet calculation and setup video.

File B: (550 usd)
circuit diagram, proteus file, source code with compiler (Code written in Clang.), inductor calculation, capacitor calculation, mosfet calculation  and setup video.


Specification:
1.Based on MPPT algorithm
2. LED indication for the state of charge
3. 16x2 character LCD display for displaying voltages,current,power etc
4. Overvoltage / Lightning protection
5. Short Circuit and Over load protection
6.Serial port data monitor
7.Synchronous operation with high and low side MOSFETS for better buck converter efficiency
8.Dual high side MOSFETS arranged back to back to prevent current leakage in low light

TECHNICAL SPECIFICATIONS:
Battery voltage: 12vdc/24vdc/48vdc
Solar max. input voltage: 100vdc
Max. current : 60A

MPPT SOLAR CHARGE CONTROLLER

Well, The most advance solar charge controller available in the market is Maximum Power Point Tracking (MPPT).The MPPT controller is more sophisticated and more expensive.It has several advantages over the earlier charge controller.It is 30 to 40 % more efficient at low temperature.But making a MPPT charge controller is little bit complex in compare to PWM charge controller.It require some basic knowledge of power electronics.


What Is MPPT ?
The Maximum Power Point Tracker (MPPT) circuit is based around a synchronous buck converter circuit..It steps the higher solar panel voltage down to the charging voltage of the battery. The Arduino tries to maximize the watts input from the solar panel by controlling the duty cycle to keep the solar panel operating at its Maximum Power Point.

The Maximum Power Point Tracker (MPPT)  controller increase charge current by operating the PV module in a manner that allows the module to produce all the power it is capable of a conventional charge controller simply connects the module to the battery when the battery is discharged. When the 75W module in this example is connected directly to a battery charging at 12 volts its power production is artificially limited to about 53 watts. This wastes a whopping 22 watts or nearly 30% of the available power!

Patented MPPT technology used in this MPPT controller design operates in a very different fashion. The  MPPT controller continually calculates the modules maximum power voltage, in this case 17 volts. It then operates the module at its maximum power voltage to extract maximum power. The higher power extracted from the module is then provided to the battery in the form of increased charge current. In conditions where extra PV power is not available, Sigma MPPT controller will operate as a conventional controller with very low voltage drop.



The mosfet driver
A Mosfet driver allows a low current digital output signal from a Microcontroller to drive the gate of a Mosfet. A 5 volt digital signal can switch a high voltage mosfet using the driver.A MOSFET has a gate capacitance that you need to charge so that the MOSFET can turn on and discharge it to switch off,the more current you can provide to the gate the faster you switching on/off the mosfet, that is why you use a driver.
For this design I am using a IR2104 Half Bridge driver. The IC takes the incoming PWM signal from the micro controller, and then drives two outputs for a High and a Low Side MOSFET.

Input :
First we have to provide power to the gate driver.It is give on Vcc (pin-1) and its value is in between 10-20V as per data sheet.
The high frequency PWM signal from atmega ic goes to IN (pin-2) . The shut down control signal from the atmega ic is connected on SD ( pin 3).

Output :
The 2 output PWM signals are generated from HI and LO pin. This gives the user the opportunity to fine tune the dead-band switching of the MOSFETs.

Charge Pump Circuit :
The capacitor connected between VB and VS along with the diode form the charge pump.This circuit doubles the input voltage so the high switch can be driven on. However this bootstrap circuit only works when the MOSFETs are switching.



fig1.2:  


Some useful design tools

1. InductorRing program from Vladmir Denisenko (search google)


2. Power stage designer tool from Texas Instruments


3. American Wire Gauge Conductor Size Table




PCB, SIMULATION, HARDWARE AND SOLDERING:


fig2.1: proteus simulation with 40khz mosfet sw..




fig2.2: printed pcb board with top sink printed


fig2.3: printed pcb board with bottom sink printed


fig2.4: Inductor design (22uH 20A)


fig2.5: printed pcb board with complete component for 12v design. 


fig2.6: printed pcb board with 12vdc fan


fig2.7: testing on 150watts solar panel to charge 40ah lifepo4 battery


fig2.8: testing on 150watts solar panel to charge 40ah lifepo4 battery


fig2.9: nice packaging is needed too..


Youtube video:  click here
https://www.youtube.com/watch?v=o4izARSjENg




Thursday, 14 June 2018

Proteus Professional 8.5

Proteus Professional 8.5




The new version of Proteus is more than three years of continuous development and includes improvements in every area of ​​the software suite. A major work on the structure of the application in conjunction with the introduction of a common database that enables a workflow much more smoothly for users while the new set of features saves time and effort in the project life cycle.



How to install

  • Unzip the .rar file.
  • Run the file Proteus Professional 8.5 – SP0 – DEMO.exeand follow the installation instructions.
  • During installation select the license locally, using the file License Key.lxk. A license manager window should appear. Use Browser for Key Fileto load the license and Installto install it.
  • Finally, run the file Update Proteus 8.5 SP0 DEMO to PRO.exeto unlock the demo version. In the address field, look for the folder where the Proteus has been installed, it is usually: C:\Program Files (x86)\Labcenter Electronics\Proteus 8 Professional.   
Click here to download

Thursday, 1 March 2018

Embedded system training Course - online










Embedded system
An embedded system is a computer system with a dedicated function within a larger mechanical or electrical system, often with real-time computing constraints. It is embedded as part of a complete device often including hardware and mechanical parts. sources: Wikipedia
 

Embedded system training Course Outline:
Embedded system introduction
Microcontroller system
Home made pcb design
Pic microcontroller family
Atmega microcontroller family
PIC basic professional programming
Atmega _ arduino programming
PIC microcontroller project (car park control system, RF wireless control, mini home
automation, traffic light control)
Atmega microcontroller project (rfid tag security door access control, automated texter,
xbee wireless control, finger print door access control)

FEE: ₦70,000 for full package
Phone/ Whatsapp/ Imo/ Telegram : +2348123206299
EMail: acecct.18f4550@gmail.com

Wednesday, 31 January 2018

Simple car tracker with ATmega328a

Simple car tracker with ATmega328a


Components needed:
1. ATmega328
2. Sim300 gsm module
3.  GY-GPS6MV2 gps module
4. Android smartphone
5. lcd 16x2
6. back_up battery





Here in this system we are using the GSM module for sending the coordinates of vehicle on mobile phone via message. GPS is sends the coordinates continuously in form of string. After reading this string using Arduino extract the required data from string and then sends it to mobile phone using GSM module via SMS. This information is called latitude and longitude. GPS used 3 or 4 satellite for tracking the location of any vehicle.



Circuit diagram


 Car tracker controller with Atmega328

Gsm testing


Gps module testing



 Command testing



 // here is the code...........
//......................................................................
#include<LiquidCrystal.h>
LiquidCrystal lcd(8,9,10,11,12,13);

#include <SoftwareSerial.h>
SoftwareSerial gps(7,6); // RX, TX

char c=0;

//String str="";
char str[70];
String gpsString="";

char *test="$GPGGA";

String latitude="No Range      ";
String longitude="No Range     ";

int temp=0,i;
boolean gps_status=0;

void setup()
{
  lcd.begin(16,2);
  Serial.begin(9600);
  gps.begin(9600);

  lcd.print("Vehicle_Tracking");
  lcd.setCursor(0,1);
  lcd.print("    System      ");
  delay(4000);
  gsm_init();
  lcd.clear();
  Serial.println("AT+CMGF=1");
  lcd.print("Pls Wait......");
  lcd.setCursor(0,1);
  lcd.print("SW TO SMS MODE");
  delay(2500);
  lcd.clear();
  lcd.print("GPS Initializing");
  lcd.setCursor(0,1);
  lcd.print("  No GPS Range  ");
  get_gps();
  delay(2500);
  lcd.clear();
  lcd.print("GPS Range Found");
  lcd.setCursor(0,1);
  lcd.print("GPS is Ready");
  delay(2500);
  lcd.clear();
  lcd.print("System Ready");
    lcd.setCursor(0,1);
  lcd.print("Vehicle secured");
Serial.println("AT+CMGD=1"); // DELETE READ1
  delay(3000);
   digitalWrite(2, LOW);   // turn the LED on (HIGH is the voltage level)
  delay(10);              // wait for a second
  digitalWrite(3, LOW);
  delay(10); 
}


void loop()
{
  lcd.setCursor(0,1);
  lcd.print("waiting 4 command");
  Serial.println("AT+CMGR=1");
  while (Serial.available()) {
    if (Serial.find("TRACK VEHICLE")) {
    digitalWrite(2, HIGH);
    get_gps();
    Serial.println("AT+CMGD=1"); // DELETE READ1
    tracking();
    }
   
    if (Serial.find("OFF ALARM")) {
  digitalWrite(2, LOW);   // turn the LED on (HIGH is the voltage level)
  delay(10);             
  digitalWrite(3, LOW);
  delay(10); 
    Serial.println("AT+CMGD=1"); // DELETE READ1
    tracking();
    }
  }

 

void gpsEvent()
{
  gpsString="";
  while(1)
  {
   while (gps.available()>0)            //checking serial data from GPS
   {
    char inChar = (char)gps.read();
     gpsString+= inChar;                    //store data from GPS into gpsString
     i++;
     if (i < 7)                     
     {
      if(gpsString[i-1] != test[i-1])         //checking for $GPGGA sentence
      {
        i=0;
        gpsString="";
      }
     }
    if(inChar=='\r')
    {
     if(i>65)
     {
       gps_status=1;
       break;
     }
     else
     {
       i=0;
     }
    }
  }
   if(gps_status)
    break;
  }
}

void gsm_init()
{
  lcd.clear();
  lcd.print("Finding Module..");
  boolean at_flag=1;
  while(at_flag)
  {
    Serial.println("AT");
    while(Serial.available()>0)
    {
      if(Serial.find("OK"))
      at_flag=0;
    }
   
    delay(1000);
  }

  lcd.clear();
  lcd.print("Module Connected..");
  delay(1000);
  lcd.clear();
  lcd.print("Disabling ECHO");
  boolean echo_flag=1;
  while(echo_flag)
  {
    Serial.println("ATE0");
    while(Serial.available()>0)
    {
      if(Serial.find("OK"))
      echo_flag=0;
    }
    delay(1000);
  }

  lcd.clear();
  lcd.print("Echo OFF");
  delay(1000);
  lcd.clear();
  lcd.print("Finding Network..");
  boolean net_flag=1;
  while(net_flag)
  {
    Serial.println("AT+CPIN?");
    while(Serial.available()>0)
    {
      if(Serial.find("+CPIN: READY"))
      net_flag=0;
    }
    delay(1000);
  }
  lcd.clear();
  lcd.print("Network Found..");
  delay(1000);
  lcd.clear();
}

void get_gps()
{
   gps_status=0;
   int x=0;
   while(gps_status==0)
   {
    gpsEvent();
    int str_lenth=i;
    latitude="";
    longitude="";
    int comma=0;
    while(x<str_lenth)
    {
      if(gpsString[x]==',')
      comma++;
      if(comma==2)        //extract latitude from string
      latitude+=gpsString[x+1];    
      else if(comma==4)        //extract longitude from string
      longitude+=gpsString[x+1];
      x++;
    }
    int l1=latitude.length();
    latitude[l1-1]=' ';
    l1=longitude.length();
    longitude[l1-1]=' ';
    lcd.clear();
    lcd.print("Lat:");
    lcd.print(latitude);
    lcd.setCursor(0,1);
    lcd.print("Long:");
    lcd.print(longitude);
    i=0;x=0;
    str_lenth=0;
    delay(2000);
   }
}

void init_sms()
{
  Serial.write("AT+CMGF=1\r\n");
  delay(1000);
  Serial.write("AT+CMGS=\"+2347037557572\"\r\n");   // use your 10 digit cell no. here
  delay(1000);
}

void send_data(String message)
{
  Serial.println(message);
  delay(200);
}

void send_sms()
{
  Serial.write((char)26);
}

void lcd_status()
{
  lcd.clear();
  lcd.print("Message Sent");
  delay(2000);
  lcd.clear();
  lcd.print("System Ready");
  return;
}

void tracking()
{
  digitalWrite(3, HIGH);   // turn the LED on (HIGH is the voltage level)
  delay(10);              // wait for a second
  digitalWrite(2, LOW);
    init_sms();
    send_data("Vehicle Tracking Alert:");
    send_data("Your Vehicle Current Location is:");
    Serial.print("Latitude:");
    send_data(latitude);
    Serial.print("Longitude:");
    send_data(longitude);
    send_data("Please take some action soon..\nThankyou");
    send_sms();
    delay(2000);
    lcd_status();
     Serial.println("AT+CMGD=1"); // DELETE READ1
}
// ending

 If you have any question, feel free to comment on this post.... acecct.18f4550@gmail.com OR whatsapp me on :  +2348123206299
 
 
Watch Youtube Video: 


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